QUT - Research Engineering Facility

About us

We provide cutting-edge research engineering and technology services including drones and aviation, energy systems, civil and structural engineering, and robotics and autonomous systems.

Our focus is to provide cross-organisational research engineering services such as design, systems integration and data collection, management and processing.

Our team consists of specialist programmers, designers, technologists, engineers, pilots and project managers, complemented by supporting world-class infrastructure assets.

Services and equipment

We provide consulting and contract development services for academic, industry and government clients in a range of areas:

experimental hardware design
systems integration
battery production
applied superconductivity
software engineering
data capture, post-processing, data management and analysis
proof of concept validation and testing.

Capabilities

We provide consulting and contract development services for academic, industry and government clients in a range of areas.

Drones and aviation

Our CASA-certified drone and aviation capabilities support and enable a diverse range of QUT and industry research projects.

As a fully certified commercial remotely piloted aircraft system (RPAS) operator (CASA.ReOC.0466), we can also operate multi-rotor RPAS (up to 25kg) anywhere in Australia, within extended visual line of sight and not greater than 400ft above ground level.

The team also has permission to operate within 3nm of non-towered aerodromes, to conduct night visual line of sight operations, and to operate up to 15m from the general public.

Overview

We own and operate a fleet of Remotely Piloted Aircraft Systems (RPAS), commonly called UAVs or drones, to support and enable a diverse range of QUT and industry projects, including sensor integration, data and image capture requirements, and data processing and analytics.The team has access and approval to operate in a beyond visual line of sight environment for the testing of systems and platforms at a dedicated test facility located within three hours of Brisbane.

Equipment

The Research Engineering Facility operates and supports a wide variety of drone, aviation and robotics systems to enable the research of QUT and our partners. We also have access to an extensive range of remote sensing equipment, much of which has been integrated onto our fleet of drones. Our team has a depth of experience in the integration of a wide variety of sensors onto robotic platforms, and can work with clients who have specific needs for their application case.

Aerial robots

Type	MTOW	Endurance	Payload	Quantity
DJI M600 Pro	15.1kg	16 mins @ 6kg Up to 40 mins with no payload	Up to 6kg	3
DJI s800 EVO	7kg	12 mins @ 2kg	Up to 2kg	4
DJI Inspire 2	4kg	27 mins	560g	1
DJI Mavic Pro	743g	21 mins	NA	1
DJI Phantom 3 Professional	1.28kg	Up to 20 mins	NA	1
Silvertone Flamingo (fixed wing)	20kg	4 hours	Up to 2.5kg	1
CyberTech CyberEye II (fixed wing)	80kg	4+ hours	Up to 20kg	1
Solutions	Equipment
Gyro stabilised imagery solutions	Canon 5DSR Zenmuse X5S Zenmuse XT2 dual EO/IR camera Zenmuse Z30 (30x optical zoom, 6x digital zoom) FLIR Tau 2 + FLIR Tau VPC Module + BEVRC PV700 DVR FLIR Tau 2 + TeAx ThermalCapture CM-160 EO/LWIR gimbal camera system Headwall Nano-Hyperspec MicaSense RedEdge
Geospatial and referencing solutions	Hovermap 3D LiDAR mapping and autonomy payload Velodyne HDL-32E Lidar integrated to NVIDIA Jetson TK1 Aaronia GPS Logger NovAtel (DL-V3, OEMV, Propak-G3 RT2J SPAN receiver) NovAtel ADIS-SPAN iMAR FSAS VICON Motion Capture system
Air quality solutions	DiSCmini nanoparticle sensor Pollen spore trap

Robotics and autonomous systems

We design, build, operate and support a wide variety of robotics and autonomous systems to enable real-world research outcomes for QUT and our partners.

Overview

Our experienced robotic and software engineers specialise in taking state-of-the art research solutions and developing them to solve complex problems. We design, develop and implement novel artificial intelligence and software solutions for a wide range of projects.

Equipment

Our wide-range of robotics and autonomous systems equipment enables real-world results for our partners.

Equipment	Details
Robotic systems	Unmanned ground vehicles (UGVs) and mobile robots Unmanned aerial vehicles (UAVs) Robotic arms
Artificial intelligence (AI) techniques and machine learning	Applied research capabilities to support QUT’s strengths in artificial intelligence research and development.
Path planning	Experience in the application of path planning techniques for a variety of platforms and conditions.
Perception systems	Vision sensors (camera/ stereo cameras) Light detection and ranging (LiDAR) Global positioning system (GPS)
Sensor fusion	Merging data from multiple sources can assist in building a more accurate world model for robot behaviour and navigation.
Hardware-software integration	Experience with hardware-in-the-loop (HITL) and software-in-the loop (SITL) testing and validation

Energy systems

Our team provides development, fabrication and testing services in energy production and storage, electrical engineering, battery development and superconductivity technologies.

Overview

We have access to purpose-built facilities and provide a wide range of energy and electrical systems testing and production services including: lithium-ion battery production with dedicated dry-rooms experimental testing and qualification of power systems energy testing of both high- and low-voltage devices characterisation of superconducting materials.

Details

Power and energy engineering

We perform testing of high-temperature superconducting (HTS) machines for maritime propulsion, power equipment and defence applications and advanced electric power system technology testing of both high- and low-voltage devices.

Lithium-ion battery fabrication

We established Australia’s first pilot plant facility producing commercial graded lithium-ion batteries. Our facility enables rapid prototyping of new battery formulations and cell types to improve the production and characteristics of lithium-ion batteries used in a wide range of applications.

Electrical and instrumentation workshop

Our team has access to assembly facilities for small Arduino projects including printed circuit board (PCB) design and construction. We enable data acquisition and instrumentation with a range of load cells, displacement sensors, laser and gauges.

Design and systems integration

Our team designs and produces custom solutions for niche applications, data acquisition and sensor integration across a variety of platforms.

Overview

We design and manufacture custom engineering solutions for niche applications for research, government and industry. With the ability to integrate a multitude of sensors to airborne and ground vehicles, we enable researchers to acquire data in ways not previously possible.

Our expertise in sensor and collection technologies allows us to extract the best performance from the systems we create. Our focus on ease of use and durability is key to achieving success in demanding environments. We take a holistic approach to how the systems operate out in the field to achieve the best result for our partners.

The team maintains compliance with regulatory authorities such as the Civil Aviation Safety Authority (CASA) for our airborne sensor integrations.

Structural engineering and testing

We have a scientific and industrial lab for heavy mechanical and structural testing, including high temperature and flame conditioning.

Overview

We have the space and the equipment needed to perform large specimen handling, manufacture, testing and destruction and can conduct testing of built environment structures, from individual components to building systems.

We have a wide range of test equipment and manufacturing abilities including a strong floor and associated heavy steel framing, large-capacity hydraulic actuators and associated instrumentation devices.

Spaces and equipment

Our facility provides many testing spaces suitable for mechanical and structural engineering testing.

Flexible test areas including:
- field sample preparation laboratory used for materials science including surface analysis, thermal conductivity testing and exacting tolerances at 0.01 microns
- environmental chamber.
Civil engineering areas including:
- fire and wind testing for light steel structures (working with the QUT Wind and Fire Engineering Laboratory)
- timber testing
- concrete testing
- carbon fibre testing
- impact testing (including the ARC LIEF Impact Testing Facility).

We have access to a wide range of equipment to enable mechanical and structural engineering testing including:

5t gantry crane
2.5t forklift
100m2 of strong floor (up to 500kN),
six-burner gas furnace that can deliver up to 1000°C.

Data acquisition and management

Our team supports a diverse range of QUT, government and industry research projects by providing aerial and structural data acquisition services.

Overview

Our fleet of unmanned aircraft integrated with appropriate sensors captures data in a wide range of applications including:

photogrammetry
orthomosaics
terrain and surface models
thermal and other spectral imagery
object recognition and counting
plant health monitoring
biosecurity monitoring
air quality monitoring
media work.

Our sensor portfolio consists of high resolution red green blue colour (RGB), Light Detection and Ranging (LiDAR), thermal, multi-spectral, hyper-spectral, air sampling and video cameras and sensors.

We offer a broad range of test equipment and sensors:

4-point bending test
test load from 1kN up to 3,900kN
load cells from 3kN up to 3MN
digital indicators with a 10 um precision
laser sensors
resistive linear variable differential transformers (LVDTs)
thermocouples
accelerometers
vibration sensors
three gas furnaces
electrical furnace
tensile coupons testing
shaker table for earthquake simulation
6-degree of freedom motion controller
custom-made test rigs.

We also structure and manage storage solutions for the resultant large datasets. Working with QUT’s eResearch group, we facilitate the creation and acquisition of working spaces, providing end-to-end solutions for data management including:

consultation services
acquisition of required approvals
capture, conditioning, storage, processing and analysis of data

Locations

We have access to a range of infrastructure and equipment to support research, teaching and learning and enable real-world results.

Our expertise encompasses the latest in digital technologies, to industrial engineering and scientific analysis.

Overview

Our facility enables scaled-up research in traditional engineering, industrial biotechnology and scientific applications, testing and validation.

The site includes:

two warehouses of 1,500m² and 1,000m² with specialised labs, workshops and engineering infrastructure
office space of 500m² with hot desks, a meeting room, a conference room and a technical library
uncovered hard stand area of 2,000m².

The site is suited to large-scale, heavy engineering equipment and small to medium (up to 200m² footprint) pilot equipment.

Research

Research projects include the development of pilot equipment and processes for industry partners as well as long-term monitoring of industrial products.

The broad areas of research conducted at Banyo are:

mechanical and manufacturing engineering
power and energy engineering, high-voltage testing and solar applications
applied superconductivity in maritime propulsion, power equipment and defence applications
water and wastewater engineering, including stormwater evaluation and desalination
environmental and ecological materials processing, including whole organism treatment
biofuels and biocommodity production
tropical and subtropical aquaculture
rock preparation and crushing, thin section preparation and core handling
plasma reactor development and Parr reactor operation
sugar research including biomass processing and instrument development.

Our state-of-the-art pilot plant allows for a range of research and discovery.

Capability	Description
Structural testing	A scientific and industrial lab for heavy mechanical and structural testing, including high temperature and flame conditioning. It includes a 5t gantry crane and 2.5t forklift for heavy lifting, 100m² of strong floor (up to 500kN), and a six-burner gas furnace that can deliver up to 1000°C.
Electrical testing	A power engineering lab for experimental and qualification testing of both high-voltage and low-voltage devices, and characterisation of superconducting materials.
Geological sample preparation and analysis	A geological lab for preparing and analysing samples, with equipment for rock cutting and crushing, core logging, thin sections and soil analysis.
Aquaculture	A large aquarium for studying fresh-water organisms and the impact of controlled environmental factors.
Data acquisition	Labview data logging systems for collecting data and test reports.
Mechanical workshop	For construction, fitting and assembly work, with a lathe, milling machine, grinders, drill press, vice, hand tools and a large selection of nuts, bolts and different materials.
Electrical workshop	An assembly facility for small projects, including printed circuit board (PCB) design and construction.
Services	Walk-in cold room; single and three phase power; compressed air; deionised water.

Using our services and equipment

The Banyo Pilot Plant provides services to QUT staff and students, external researchers and commercial organisations, ranging from basic technical support to commercial research. Specialist staff are available to carry out analyses, or we can train you to use the instruments to do your own work.

The Banyo Pilot Plant offers consultancy and commercial testing services to researchers and organisations on a fee-for-service basis. Please contact us to discuss your needs.

QUT staff and students

If you’re a QUT staff member or student who needs to undertake research activities at Banyo, please visit our SharePoint website for detailed information and contact details.